Seawalls in Northern Indiana & Southern Michigan

mellottsteelseawalls.com "Seawalls in Northern Indiana and Southern Michigan" is a blog I started a few years ago. There are photos on the blog featuring my business and highlighting some of the seawalls I've done for a variety of clients. My plan is to combine the two blogs if possible, though the two were started under separate accounts. Above is a link to my website which shows details related to Mellott Steel Seawalls.

 

Seawall Website

Building A Seawall Website


I've put in thousands of miles of seawalls over the past 20 years and recently decided it was time to build a seawall website. The project took about a week. I read the manual, learned to use the Dreamweaver program and put together a website for my business in a little less than seven days. It wasn't a bad experience at all, though the site isn't perfect. I've accepted the website as being a work in progress. I like Dreamweaver, a software program commonly used for websites  I'd like to do more work with another program used for compiling and organizing my photos.

Unless I'm taking photos for a permit application, the camera on my phone is typically the only one I have with me at the job site. Going back with the camera to the places where I built some unique structures, such as the wooden bridge I built on the property owned by one of my customers will be great, it just takes time. The customers who know what they want are usually the ones with a clearly unique vision and this is what keeps my work interesting.

As I continue to work with the camera and photo editing I'll be able to share more photos of the various projects; both the ones done on our historic home as well as samples of those done for customers.

The current version of the website can be found at: MellottSeawalls.com.

Rock Seawall

Rock Seawall

This project was an important one for the owner because his father was passionate about his work and had started this wall. Consequently the owner wanted to continue with a look which would be aesthetically similar. The repairs were a bit complicated this way, and another contractor wasn't willing to do the project. When it was finished, both the owner and I felt a sense of personal satisfaction. More photos can be seen on my website at: MellottSeawalls.com.

New Mailbox for Historic Home

Growing up on a farm with a family who never wasted anything, I find myself being of that same mindset as I get older.  As with anyone who works with building materials and that sort of thing, there are left overs of  materials I've purchased. Small pieces of steel are among these items sometimes, so I saved them without knowing what I would do with this stuff.

I got the idea to make a double mailbox- one for our neighbors and one for my family, partly because we needed one that was more substantial and also because I had the materials handy. We happen to have a shared a drive between with our neighbors, so a double mailbox was appropriate,

I used steel pieces and welded them together in the shape of a big house. In front I made two doors, one for our mailbox and one door for the neighbors. Inside and on top is the space for mail, below each box has an enclosed space for a newspaper. I hinged the doors and attached springs which keeps them shut.

After priming the mailbox I let it sit and dry completely. With some help from the family, we painted the house muted colors to give it an impressionistic look. We didn't want the brick design, windows or front doors we painted to stand out too much, so we use soft brush strokes for everything except the numbers. We wanted the numbers to show up well, so those were done in black and thinly outlined with a metallic gold paint. After the painting was done, I used a high quality sealer to protect the boxes from the elements.

After searching online, I see there are about as many different types of mailboxes as their are homes that go with them. However, I haven't yet found one like this; made out of steel yet having decorative features. It's a possibility we might add custom made mailboxes to the line of products we sell, depending on the demand and shipping costs, etc.

I plan to write more on this later, but for now, this is the finished product.

House Demolition

Here I am in South Carolina at the lot we purchased. When we bought it, there was  a  house which could not be salvaged. We've already done our part and cleaned up the neighborhood just by taking the old house down!

While adaptive-reuse is always my personal preference, there sometimes comes a point when a property has no redeeming qualities. It's time to consider demolition when a dilapidated building with no historical attributes is detrimental to the community because it's unsafe and unsightly.

While working for another company and doing some industrial projects, I learned the basics of demolition. A few years ago I purchased a property near a beach with a house on it which fit all of the criteria I listed in the first paragraph. I have photos taken throughout the process. Though we haven't built the home yet, the neighbors have expressed their gratitude to us for cleaning up what was the ugliest sight on the street. We've bettered the neighborhood already by taking down an eyesore on the block, and we're planning to build a house on this property sometime soon.

What made this demolition a bit challenging was the fact I was working in a state which is a good sixteen hour drive from our home. I took what I could in the vehicle I drove out there, but had to rent the backhoe a dumpster, and a few other items. With the help from a couple of part-time people, I was able to finish taking this house down and dispose of it properly in about a week.

If you want to hire a contractor (even if it's me) the information in this blog should be helpful as I'm share insight about what goes on, what is needed and how much time you should expect the project to  take. With this information, my goals is that you, the property owner, can now as relevant questions and know what to expect.


Look for my next blog entries to hear the details for the demolition. While some of the projects I talk about could be done yourself, this is not one of them. There are safety regulations involving the possible dangerous substances which you might encounter and this could be bad, especially if you don't know what to look for. Because I'm the kind of person who likes to see how things are done as opposed to simply seeing the finished project, I have photos of both which I plan to share in upcoming blog.

Historic home and Crouse-Hinds Historic Lamp & Post Restoration Project

A Restoration Project at The Old Pine Manor

Restored Lamp; one of six, 24 foot each

      As it is with any old house, the one I'm talking about here has its' own history. Though all of the stories about the home, the previous owners and changes which took place are all interesting, this blog isn't strictly devoted to the house. In this blog I plan to describe some of the unique projects I've completed beginning with the unique lamp posts found in our back yard.
      In 1997 my wife and I bought a home built in the 1850's. The home was purchased by a wealthy gold miner in the 1930's which is when the lavish gardens and street lamp style lighting were put here. After purchasing the historic home, one of my first projects included the restoration of six, 24 foot lamp posts and eight lamp lights. Two of the lamp posts had T bars at the top and were typically used in areas where more light was needed. The posts were still standing on our three acre property when we moved in, but most of the lamps were taken down by the previous owner who had hoped to tackle the project himself. After looking at the posts, I found the name inside the base cover at the bottom of a post; Crouse-Hinds, Chicago, Illinois. After searching online I found the phone number of the company which is still in business today and known as Cooper Crouse-Hinds. I needed to restore all eight lamp fixtures since many of the aluminum parts and nearly all the glass on the original lamps were broken. After calling Crouse-Hinds, they searched their archive of molds but unfortunately these particular molds were destroyed. The company does have other molds from the same time period (circa 1936) for lamps which were more widely used.The 24 foot lamp posts and fixtures were typically used as street lights, according to the person I spoke with at Crouse-Hinds. I'm still searching for a collector or salvage restoration company which owns a few of the lamp fixtures, but this didn't stop the project from being completed. The representative from Crouse Hinds also said the T bars are now more rare than the lamp fixtures because they could be used universally as most of their lights will fit on their lights.

One option to the project would have been to use lamps which were similar, or custom made, though the cost of $1,200 each for the lamp alone. I decided to restore the six posts and six existing lamps while storing the T bars in hopes of finding two more lamps at a later date.

Using a man-lift I removed the lamp fixtures and T bars which were still standing on the 24 foot posts in our back yard. I unbolted the six posts from the concrete base where they stood,  put a rope around the top, then lowered the posts to the ground using a man-lift. I rested the posts on wood blocks and sandblasted the  posts. Because there were so many layers of paint on the posts, I had to use sand and took the posts down to white metal. I used Rust-Oleum oil based primer to avoid the possibility of rusting, then took a lamp in to the paint store to get the original color for the final coat of oil-based paint.

After removing the six foundations because the anchor bolts were rusted, I put new cement foundations in which were one cubic yard each. PVC conduit was put in to the base to allow for the new electrical wiring which was installed through trenches I dug from light to light.

The lamps themselves were totally disassembled and the metal parts sandblasted in the same manner as the lamp posts. Taking one of the original lamp glass panes in to a local glass shop for those which needed replaced, I was impressed at how closely they were able to match the glass texture which has an unusual rough finish. I installed all new brass hardware. Finishing up the lamps meant new electrical lamp sockets had to be integrated as the original lamps had large bulbs which are no longer used. I liked the way the old bulbs looked, so I salvaged one of them.

Using the lift to put the posts back on the base was more difficult than taking the posts down. Lining up the base to the anchor bolts from 24 feet in the air proved to be a challenge. Being a perfectionist and wanting to protect my work, I was careful not to scratch the posts during this process.

The 110 voltage wiring was attached to the lamp before setting it to the post. Thirty feet of wiring was fed down through the post and connected to the wire in the PVC conduit at the base or bottom of the lamp.
The lamp fixture was set on the post then with a 3/8" brass set screw.

For the first time in over 50 years the lights in the yard of what was known as The Old Pine Manor are up and working again. All six posts are restored using the the original parts as much as possible and in working order, along with six of the lamps. Our home was built in the late 1850's, consequently many locals either had relatives who lived here or some lived here themselves. When the lights lit up again for the first time a man in his seventies came by to tell me that he was one of the few who remembered the last time those lights were lit. A historic home can be either a treasure trove or a mountain of work, depending on how you look at it.

This is a brief overview of one of many restoration projects. My degree is in economics and I spent my first professional years in banking and finance, but growing up on a farm made me the hands-on type of person which I am today. During the last twenty years I've owned my own business as a marine contractor; implementing bio-engineering, installing over thirty thousand feet of seawalls on the rivers and lakes while also completing specialty projects such as permanent piers, dredging and the constructing of an unique bridge. Other projects I plan to share on this blog in the future pertaining to restoration work will include the copper flashing done along a roof line and the restoration of windows, garage doors and wood floors. I've taken photos along the way which I plan to share with the written description of these projects.

Photo of the gardens located in the area which is now our back yard. This photo was taken around 1936

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